Product Description
QS MACHINERY Non Ferrous Investment Casting OEM Custom Investment Casting Service China Steel Investment Casting
What Is Investment Casting
Steel Investment Casting Is A Precision Casting Process, Also Known As “Melted Wax Casting” Or “Lost Wax Casting”. It Is A Method Used To Manufacture High-Precision, Complex-Shaped, And High-Quality Steel Parts.
This Casting Process Works By Making A Wax Pattern Of A Precise Shape And Then Coating The Wax Pattern With Layers Of Ceramics And Other Materials To Create A Mold. Afterward, By Heating The Mold, The Wax Pattern Melts And Flows Out Of The Mold, Forming A Hollow Model.
Next, The Foundry Worker Pours The Molten Steel Into The Cavity Created On The Surface Of The Wax Pattern And Waits For It To Cool And Solidify. Once Curing Is Complete, The Mold Is Destroyed Or Dissolved, Leaving A Steel Casting Of Precise Shape And Size.
What Is Precision Casting Processes?
-Mold Making
First, According To The Shape And Size Requirements Of The Part, An Investment Mold Is Made To Cast The Part. This Investment Mold Is Carved Or Injection Molded According To The Precise Shape Of The Part.
-Coating And Assembly
Investment Molds Usually Undergo A Series Of Coating Processes To Increase Their Surface Smoothness And Heat Resistance. Then, The Multiple Investments Are Assembled Into A Single Piece.
-Dewaxing
The Assembled Investment Mold Is Placed In A High-Temperature Oven, Allowing The Wax Pattern To Melt And Evaporate At High Temperatures. This Results In A Cavity, Along The Shape Of Which Will Be Filled With Molten Steel.
-Melting And Pouring
Liquid Steel Is Melted Using A Vacuum CZPT Or A Casting Furnace, Ensuring High Purity And A Highly Controlled Metal Composition. The Molten Steel Is Then Poured Into The Dewaxed Investment Mold, Filling The Entire Cavity.
-Cooling And Mold Removal
After The Molten Steel Cools And Solidifies, The Entire Casting Is Removed From The Investment Mold. Usually, Some Subsequent Processes Are Required, Such As Cutting, Grinding, and Polishing, Etc., To Obtain The Final Product.
Our Service
HangZhou QS Machinery Provides “ONE-STOP” Convenience. We Offer A Number Of Optional Finishing Services Added To The Steel Casting Parts That Provide More Value And Save Time.
HangZhou QS Machinery provides steel Castings From 0.1 Kgs To 80 Kgs, Within Various materials of Carbon Steel, Low Alloy Steel, and Grey Iron For Seed Drills, Rotary Tillers, Mulchers, Cultivators, And Precision Planters.
The Advantages Of Investment Casting
-High Precision:
This Process Can Produce Parts With Complex Shapes And Precise Dimensions, Meeting High-Precision Requirements.
-Good Surface Quality:
Due To The Investment Process, The Surface Of The Casting Is Smooth And Does Not Require Additional Subsequent Processing.
-Wide Selection Of Materials:
Steel Investment Casting Can Be Applied To The Casting Of A Variety Of Steel Materials, Including Stainless Steel, Alloy Steel, Carbon Steel, Etc.
-High Degree Of Design Freedom:
Mold Making Is Flexible And Suitable For Manufacturing Parts Of Various Shapes.
-Stable Material Performance
Cast Iron Has High Strength And Hardness, As Well As Good Wear Resistance And Corrosion Resistance. Precision Iron Castings Can Further Improve The Stability And Consistency Of Material Properties By Controlling Alloy Composition And Heat Treatment Processes.
-High Productivity
Compared With Other Manufacturing Processes, Cast Iron Casting Has Higher Production Efficiency And Is Suitable For Mass Production. This Is Very Important For Mass Production And Cost Control.
-Energy Saving
Compared with other precision casting processes, investment casting reduces waste and energy consumption and has better environmental protection and energy-saving effects.
Related Products
Product Parameters
Product Name | Investment Casting |
Keywords | Steel Investment Casting Part |
Design | As per the customer’s Design |
Size | Customer’s 3D Drawing |
Tolerance | Strictly Casting Tolerance |
Dimensions | Customized Dimension |
Quality Control | 100%Inspection |
Product Certification | Both Material And Dimension Report |
QC | 100% Strict Inspection For Every Processing |
MOQ | 100 PCS |
OEM Service | Accept |
One-Stop Service | Accept |
Color | Customized Color |
Surface Treatment | Customizable |
Detailed Photos
Casting Production Equipment List | |||||
Type | Description | Unit | Quantity | Status | Location |
Wax Injection | Wax Beating Machine | Set | 8 | Using | Wax Injection Workshop |
Wax Injection Machine | Set | 12 | Using | Wax Injection Workshop | |
Wax Container | Set | 4 | Using | Wax Injection Workshop | |
Shell Making | Dirt Catcher | Set | 1 | Using | Shell Shop |
Sodium Silicate Beater | Set | 1 | Using | Shell Shop | |
Lining And Shell Beater | Set | 8 | Using | Shell Shop | |
Automatic CZPT And Shellproduction Line | Set | 1 | Using | Shell Shop | |
Sand Spreader | Set | 1 | Using | Shell Shop | |
Dex Wax | Lost Wax Equipment | Set | 2 | Using | De Wax Shop |
Natural Gas Boiler | Set | 1 | Using | De Wax Shop | |
Melting | Calc In At Or | Set | 1 | Using | Melting Shop |
Bag-Type Dust Collector | Set | 1 | Using | Melting Shop | |
Environmental Protectiondust Removing Equipment | Set | 1 | Using | Melt Shop | |
Intermediate Frequency Induction Furnace | Set | 4 | Using | Melt Shop | |
Casting Auxilary Equipment | Set | 1 | Using | Melt Shop | |
Grinding | Activated environmental protection equipment | Set | 1 | Using | Backend Workshop |
Apron Types Hot Blasting machine | Set | 4 | Using | Backend Workshop | |
Dirt Catcher | Set | 2 | Using | Backend Workshop | |
Grinding Machine | Set | 2 | Using | Backend Workshop | |
Warehouse | Hydraulic Baling Press | Set | 1 | Using | Warehouse |
Gas Supply | Natural Gas Storage Tanks | Set | 1 | Using | Lawn |
Machining Equipment List | |||||
Type | Description | Unit | Quantity | Status | Location |
CNC | CNC Machining Center | Set | 4 | Using | CMC Area |
Milling Machine | Universal Milling Machine | Set | 2 | Using | Milling Area |
Vertical Milling Machine | Set | 4 | Using | Milling Area | |
Lathe | Plain Lathe | Set | 6 | Using | Lathe Area |
CNC Lathe | Set | 12 | Using | Lathe Area | |
Hydraulic | Hydraulic Press Machine | Set | 6 | Using | Cold Correction Area |
Hydraulic Riveter | Set | 1 | Using | Cold Correction Area | |
Drilling | Vertical Drilling Machine | Set | 30 | Using | Drilling Area |
Main Inspect In Equipment Used | |||||
Type | Description | Unit | Quantity | Status | Location |
chemical composition | Spectrometer | Set | 2 | Using | Inspection Room |
Mechanical Property | Metallographic Microscope | Set | 1 | Using | Inspection Room |
Tensile Testing Machine | Set | 1 | Using | Inspection Room | |
Impact Testing Machine | Set | 1 | Using | Inspection Room | |
Hardness Tester | Set | 3 | Using | Inspection Room | |
Dimensional Test | Three-CoordinatesMeasuring Machine | Set | 1 | Using | Inspection Room |
Nondestructive Examination | Magnetic Particle TestingMachine | Set | 1 | Using | Inspection Room |
Dye Pan At Rant Testing Line | Set | 1 | Using | Inspection Room | |
Projection Machine | Set | 1 | Outsource | Cooperated With CAEP | |
X-Ray | Set | 1 | Outsource | Cooperated With CAEP | |
Un Tra Sonic Flaw Machine | Set | 1 | Outsource | Cooperated With CAEP |
FAQ
Q1. Are You A Factory Or Trade Company?
A: We Are A Factory With Over 20 Years In Casting, Forging, Fabrication And Machining. We Service Customers In Various Fields Such As Mining, Agriculture, Car Parts, Etc.
Q2. How To Quote?
A: Received The Sample Or Drawing, Then We Will Make The Quotation.
Q3. How About The MOQ?
A: Depend On The Weight And Material, If It Is Our Daily Melting Material, There Is No MOQ.
Q4.Delivery Time
A: Standard Or Customized Will Both Be Available.
Q5. How About The Packing?
A: Standard Or Customized Will Both Be Available. We Will Consider The Transfer At the Warehouse And Time Anti Rust During On The Sea.
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Casting Method: | Vacuum Aspirated Casting |
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Process: | Lost Wax Casting |
Molding Technics: | Pressure Casting |
Application: | Hardware |
Material: | Aluminum Alloy |
Surface Preparation: | Spray-Paint |
Samples: |
US$ 2.5/kg
1 kg(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Designing Injection Molded Parts
Injection molded parts are designed to work together to form a whole. While the small plastic toys like Legos aren’t typically fabricated for assembly, these products still require precision measurements. For this reason, the designs of injection molded parts should be perfected for manufacturing. The designs should also minimize error potential.
Design considerations for injection molded parts
When designing injection molded parts, it’s essential to consider the wall thickness of the part. Ideally, the wall thickness is uniform across the entire part. This allows the entire mold cavity to fill without restriction, and reduces the risk of defects. Parts that don’t have uniform wall thickness will have high stresses at the boundary between two sections, increasing the risk of cracks, warping, and twisting. To avoid such stresses, designers can consider tapering or rounding the edges of the part to eliminate stress concentration.
The wall thickness of the injection molded part is important because it affects many key characteristics. Therefore, it is critical to take proper care in choosing the wall thickness to avoid costly delays caused by mold problems or mold modification. The nominal wall thickness should be determined based on the function and stress requirements of the part. Similarly, the minimum wall thickness should be calculated based on acceptable stress. Too thin a wall can result in air traps and excessive plastic pressure.
Injection molded parts that have sharp corners are a common cause of defects. Sharp corners create stress concentrations, poor flow patterns, and increased injection mold wear. To minimize these problems, designers should keep inside corners and outside corners at half the wall thickness. This will help minimize stress and ensure the integrity of the part.
Another important design consideration for injection molded parts is the thickness of the ribs. They should be at least two-thirds of the outer wall. Thicker ribs may result in sink marks on the outer surface. Undercuts also complicate the mold design and increase the cost of the part.
Tolerance variation is also an important consideration. It depends on materials, process control, and tool design. Tolerance variation varies from molder to molder, and designers should discuss critical tolerance requirements with molders. If the part has to be manufactured to a particular tolerance, designers should consider options for mold revisions to minimize the tolerance variance. Additionally, designers may need to intentionally design extra clearance. To compensate for such variation, the molder may remove some steel or modify the design. In some cases, interference can be solved by welding.
Design considerations for injection molded parts should be discussed with material science professionals early in the design process. This is critical because changes to the mold design can be costly. Therefore, achieving the best possible result is critical. By following design guidelines, manufacturers can avoid common defects. A uniform wall thickness is also important because non-uniform thickness can lead to warping the part as it cools.
Another important factor for injection molded parts is the flowability of the material in the mold cavity. The resin should be able to flow easily around rounded corners. For example, a molded part with a curved undercut will not eject properly from the mold if there’s no space between the two sides. For this reason, designers should consider the flowability of the molded material before deciding on a design.
Adding a runner system to an injection molding machine
There are two main types of runner systems: hot runner systems and cold runner systems. In a hot runner system, a runner nozzle delivers the molten plastic into the mold cavity. A cold runner system does not require the use of a nozzle and acts as a conduit for the molten plastic.
The design of a hot runner mold should balance the activity of plastic solution and mold cavities. Ideally, a mold with two cavities is better balanced than one with three. However, it is important to remember that a three-cavity mold requires a manifold balance of human activities.
Plastic mold runner systems are crucial for ensuring consistent fill rates and pressure. Whether you are producing single or multiple-cavity plastic parts, a runner system will keep your processes consistent. When choosing a runner system, make sure you have the right one for your application.
Hot runner systems can reduce cycle times by as much as 10 to 30 percent. They help improve quality control and minimize material waste by keeping the plastic molten throughout the molding process. Moreover, they help save on plastic raw materials and energy. These features make them ideal for large production lines.
A hot runner system can also help prevent overfilling a cavity. Make sure that the volume of the hot runner is equal to the volume of the mold cavity. Otherwise, the plastic solution will be trapped inside the hot runner for too long and decompose.
Hot runner systems come in many varieties. One type of hot runner system is called the sprue hot runner system. This system uses a mechanical valve to open and close a nozzle. This type of hot runner is more effective and efficient than a general-purpose hot runner. However, it is also more expensive.
In a three-plate mold, the runner system is positioned between the core and cavity plates. When the mold is opened, the runner system automatically separates from the molded part. This eliminates the need for manual labor, but increases the cost of tooling.
The runner system is important for producing parts that are both thin and thick. The runner should be narrow but large so as not to create voids and improve the overall performance of the final product. Runner systems are also important for reducing the amount of energy needed to form and regrind the material.
A hot runner system is one way to improve the speed and accuracy of plastic molding. It helps avoid problems with waste by reducing the amount of plastic wasted. Furthermore, a hot runner system also prevents expensive repairs. By adding a runner system to an injection molding system, you will ensure better quality and precision, and avoid unnecessary downtime and costly repairs.
Hot runner systems are ideal for high-volume productions. However, they require a higher level of maintenance. In addition, hot runner systems are difficult to clean and often leave waste material. Hidden runners may also be inconvenient to remove, especially when changing materials or colors. They can also lead to sticking issues if they are made from thermally sensitive materials.
Using a thermally isolated cold injection unit
Thermostatic control of temperature in an injection molding process can make a significant impact on part quality. High mold temperatures should be regulated by using a temperature-controlled cooling unit. These devices are equipped with pumping systems and internal heaters. The temperature of the injected plastic determines the plastic’s flow characteristics and shrinkage. Temperature also influences the surface finish, dimensional stability, and physical properties of the finished product.
A thermally isolated cold injection unit allows mold operators to mold parts at lower temperatures than a conventional injection molding machine. The injection mold itself is composed of two steel halves. The two halves are connected by a mechanical hinge. During injection molding, a small amount of plastic is forced into the mold cavity. The injected plastic is then allowed to cool into a solid state. The molded part then falls out of the mold halves. The injected part then enters a bin to be collected.
The heat/cool injection molding process can improve the aesthetics of molded parts significantly. The effects of this technique are particularly apparent with amorphous resins, which do not form a skin during the injection phase. The molded parts have a higher gloss than with conventional molding techniques.
This process requires less clamping force than conventional injection molding and offers more design freedom. It also increases process capacity and materials savings. The process control for this process is more complex, with variables such as the amount of melt injection, water pressure, and water injection delay time.
The angle of repose is another criterion. A low angle indicates that the pellets are free-flowing, while an angle above 45deg indicates that the pellets are not free-flowing. This is important when processing nylon resins.
Plastic injection molding has made huge advances in recent decades. Today, most injection molds fall into one of two types: hot runner and cold runner. Each has its advantages and disadvantages. Understanding how they differ will help you decide which method is right for you.
Injection molding is a highly effective manufacturing process that gives manufacturers a competitive edge over their competition. Using this process produces high-quality plastic and metal parts with minimal waste and a low cycle time. The process is also extremely accurate and produces products with the perfect blend of flexibility and strength.
editor by CX 2024-03-26