China Dongguan Jiechen Precision Custom Medical Plastic Injection Molding Molded PVC Plastic Turning Parts standard tolerances for injection molded parts

Product Description

 

HangZhou CZPT Precision Personalized Healthcare Plastic Injection Molding Molded PVC Plastic Turning Components

1 Company Kind: Custom made CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Providers
EDM
Wire-EDM
2 Normal: JIS, ANSI
3 Products Assortment: Automobile areas,wind electrical power technology products components,wind power era tools add-ons, ER fluid, healthcare equipment and devices, standardization of custom, moto parts, equipment components, lights elements, components add-ons, electric powered motor products, and so forth
Agricultural equipment, electrical appliances, home furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 and so forth.
two.Carbon Steel: AISI 1045, 9SMnPb28 and many others
three.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) and so forth.
4.Bronze:C51000, C52100, C54400, and many others.
five.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 and so on.
7.Magnesium Alloy: AZ31, AZ61, AZ91
eight.Plastic: PEEK, POM, NYLON, Abdominal muscles…and many others
9.Titanium: TC4
five Machining: Turning,  Milling,  Drilling,  Grinding, Cleansing,
6 Main equipments CNC lathe,  CNC milling,  Stamping equipment, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…and so on
seven Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, CZPT Hardness Tester, Roughness Tester, Micrometers, peak gauge, Calipers… and so forth.
8 Accuracy: Precision Of Machining:+/-.005mm
Accuracy Of Grinding:+/-.005mm
Surface Roughness:Ra0.eight
Parallelism:+/-.005mm
Verticality:+/-.005mm
Concentricity:.003mm
9 Surface Therapy:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing numerous colours,  Carburizing Nitriding,  Warmth Remedy, etc…
ten MOQ 1 ~10000pcs.
11 DRW Structure: DWG, PDF, IGS, Stage, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, and so on…
12 QC Program: one hundred% Inspection prior to cargo
thirteen Certification ISO9001: 2015, SGS Manufacturing unit Audit
fourteen Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
fifteen Trade Conditions: FOB,  CIF,  L/C
16 Lead time: 7~forty five times following confirming
seventeen Sample Guide Time:  three-7 Functioning Times
eighteen Transport Deal:  Foam/picket box, Anti-rust paper, Tiny box and carton, Pallets… and many others.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Value
Large precision, large good quality,  substantial accurancy
Constant Improvement
Defect-Free of charge Merchandise
On-Time Shipping
Consumer Pleasure
Excellent Following-Sales Provider

Creation Method

 

Organization Profile

 

Good quality Control Requirements

 To consistently exceed client expectations, qua lity handle and assurance is achieved through

 Comprehensive created techniques and procedures

 Fully outfitted inspection section

 Detailed data of incoming raw materia

 Consistent calibration and labeling of inspection tools

 Analysis of root lead to of non-conformances.

 Staff associates getting strongly inspired to sugqest advancements in approaches, supplies and suppliers

Certifications

 

Packaging & Shipping and delivery

 

 

 

FAQ

 

Q: Are you investing organization or producer ?
A: We are immediate manufacturing unit with seasoned engineers and staff as effectively as effectively-organized workshop.

Q: How lengthy is your shipping time?
A: Typically it is 5-10 days if the products are in stock. or it is fifteen-twenty times if the items are not in stock, it is in accordance to amount.

Q: Do you offer samples ? is it free of charge or added ?
A: Sure,  the sample payment depends on the product geometry, and the charge will be returned to your bulk order.

Q: How long can I get the sample?
A: Depends on your element geometry, generally inside 3-7 days.

Q: How extended is your delivery time?
A: Sample 3-7days Mass manufacturing buy 7-45 days relies upon on amount and element complexity.

Q: What is your conditions of payment ?
A: Payment=1000USD, 30% T/T in advance ,stability prior to shippment.

Q: What is actually varieties of info you require for a quote?
A: Kindly make sure you give the item 2nd drawing with PDF or DWG structure and 3D drawings  with Action or IGS or X_T structure, and other requirements like: floor therapy, amount…and so forth.

Q: What is your normal PO procurement procedure movement?
A: Prototyping —-> FA acceptance —-> High quality Manage Program —> Manufacturing Process Instruction —> Batch Production —> Inspection —> Shipping and delivery

Q: What shall we do if we do not have drawings?
A. Remember to ship your sample to our manufacturing facility, then we can copy or offer you greater answers. Please ship us pictures or drafts with dimensions (Size, Height, Width), CAD or 3D file will be produced for you if positioned purchase.

Q: Will my drawings be risk-free after sending to you?
A: Yes, we can indicator the NDA ahead of acquired your drawing and will not launch to the 3rd social gathering without your permission

Q: Is it attainable to know how are my products heading on with no checking out your company?
A: We will supply a detailed production schedule and send weekly reports with electronic images and video clips which
demonstrate the machining progress

Q: How to appreciate the OEM providers?
A: Typically, foundation on your style drawings or unique samples, we give some specialized proposals and a quotation
to you, soon after your agreement, we make for you.

If you have an additional query, pls truly feel cost-free to get in touch with us 

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Medical Spare Part, Telecommunication Part
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Single Production
Machining Method: CNC Milling
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service
Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Medical Spare Part, Telecommunication Part
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Single Production
Machining Method: CNC Milling
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service

Benefits of Injection Molded Parts in Design

Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.

Design for manufacturability

Injection molded parttDesign for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.

Plastics used in injection molding

Injection molded parttInjection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.

Texture of injection molded parts

Injection molded parttTexture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
China Dongguan Jiechen Precision Custom Medical Plastic Injection Molding Molded PVC Plastic Turning Parts     standard tolerances for injection molded partsChina Dongguan Jiechen Precision Custom Medical Plastic Injection Molding Molded PVC Plastic Turning Parts     standard tolerances for injection molded parts
editor by czh 2023-01-17