China Custom Injection Molded PA66 Parts injection molding gun parts

Item Description

Item Description

Feature :
one)    Design: We use the most sophisticated mould style application AutoCAD, UG.

two)    Manufacture: We use With sophisticated technological innovation, unmatched ability, specialist tools, and skilled specialists to match our customers’ requirements.

3)    Mould foundation: LKM Brand name, HASCO and so on

four)    Cavity/core content: DIN1.2344, 738H, 718, 8407, S136, NAK80,P20, SKD-sixty one, NIMAX and many others

5)    Cavity Qty: One/ Multi-cavity.

six)    Lead time: 25-50days based on the distinct products

seven)    Warranty: five hundred,000-1,000,000shots as per customers’ necessity

8)    Products material: PP, PA, POM, Ab muscles, PET, Computer, PE,HDPE, PA66+GF,PVC, TPE, and many others

9)    Hot Runner: HASCO, YUDO, DME, Mould-Grasp

ten)Coloration Common: Pantone, Ral

11)Texture: VDI, YS

twelve)Price Conditions: FOB HangZhou, China

13)Packaging: Wooden situation or as per customers’ prerequisite

Item title: Prototype
The firm’s strengths: one,Effective group with many years’ encounter
2,Delivery in time
3,Exceptional equipment  
four,Substantial top quality and aggressive cost
Substance: Abdominal muscles,POM,PP, PU,Pc,PA66,PVC,PVE, Aluminum,Metal
Color Any colour, in accordance to customers’ specifications.
Surfaces treatment: gentle colour,dumb color,rubber oil,pearlescent coloration,Silk-printing, anodize,chrome plating
File Formats: Pro/engineer,Solidworks,UG,Car cad
Direct time 25-50days based mostly on the various goods
Services one,industrial style
2,Brass/Aluminum areas machining
three,Reverse engineering
4,Injection molding
five,Fast silicone mould and vacuum casting
6,CNC prototype producing
Business Fields 1. Project Improvement (ODM&OEM task) for Industrial Design and style, ME and Components Design and style, Tooling approach and Mass production.
2. Magnesium- Alloy & Aluminum-Alloy part producing
three. Tooling procedure (Plastic mould, Stamp-Die, Die-Casting and Sand Casting)
four. Metallic machining element production
five. Fast Prototyping
six. Low volume manufacturing by CNC, RTV, and Quick-mould and so forth

 

Comprehensive Pictures

Packaging & Delivery

 

Business Profile

ZheZheJiang ntong New Strength Gear Co., Ltd. is a higher-tech enterprise integrating scientific study and manufacturing
   The firm has 4500T, 2000T, 1000T and other large vulcanizing presses and machining equipment, and has a scientific analysis and development group composed of twelve senior engineers.
   Our principal merchandise are wind tower internals collection, rubber lining, nylon, polyurethane, flotation device stator, rotor collection conveyor belt, support rod, high force hose, sealing strip, steel hose (stainless steel bellows) collection , Silicon, specific rubber merchandise and rubber and plastic sealing items. It is widely employed in metallurgy, mining, electric powered electrical power, equipment elements and other industries, and is well acquired by consumers.
   All personnel of our firm will dedicate to the vast variety of new and old customers with far better merchandise, much more favorable rates and far better right after-revenue provider. I think that ZheZheJiang ntong will turn into your forever buddy.
Workshop

Certifications

FAQ

Q1. Can you offer OEM & ODM provider?
A: Sure.

Q2. What is actually your Buying and selling Time period ,Payment Phrase?
A: 1)EXW,FOB, CFR or CIF.
two)T/T or L/C at sight by creation get,settle for Western Union or Paypal for sample freight.

Q3. Is the samples free of charge?
A: Sample is Free, but the freight will refund you when your big order.

This autumn. What is actually your MOQ?
A: 1 Personal computer is accessible to our business,but the freight price for unit cost will be really large.

Q5. Can we print our very own emblem or brand on the products?
A: Welcome, you can ship your very own style of Logo, we can make new mould and print or label any Emblem for you.

Q6. What’s your close by sea port?
A: ZheJiang or HangZhou port in China.

Q7. What is actually provider in your plastic market?
A: PE,PP,PBT,PET,PA,PS,Laptop,PVC,Ab muscles,EVA,TPE,TPU,TPR,TPV,PLA and so on.

Q8. What’s material of your rubber?
A: HNBR,NBR,NR,FKM,EPDM,SIR,PU,ACM,FVMQ,SBR,CR,IIR and so on.
 

US $1-5
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Material: ABS/PP/PC/POM/Nylon
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: ISO

###

Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Same as batch product

###

Customization:

###

Product name: Prototype
The company’s strengths: 1,Efficient team with many years’ experience
2,Delivery in time
3,Excellent equipment  
4,High quality and competitive price
Material: ABS,POM,PP, PU,PC,PA66,PVC,PVE, Aluminum,Steel
Color Any color, according to customers’ requirements.
Surfaces treatment: light color,dumb color,rubber oil,pearlescent color,Silk-printing, anodize,chrome plating
File Formats: Pro/engineer,Solidworks,UG,Auto cad
Lead time 25-50days based on the different products
Services 1,industrial design
2,Brass/Aluminum parts machining
3,Reverse engineering
4,Injection molding
5,Rapid silicone mould and vacuum casting
6,CNC prototype manufacturing
Business Fields 1. Project Development (ODM&OEM project) for Industrial Design, ME and Hardware Design, Tooling process and Mass production.
2. Magnesium- Alloy & Aluminum-Alloy part manufacturing
3. Tooling process (Plastic mould, Stamp-Die, Die-Casting and Sand Casting)
4. Metal machining part manufacturing
5. Rapid Prototyping
6. Low volume production by CNC, RTV, and Fast-mould etc
US $1-5
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Material: ABS/PP/PC/POM/Nylon
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: ISO

###

Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Same as batch product

###

Customization:

###

Product name: Prototype
The company’s strengths: 1,Efficient team with many years’ experience
2,Delivery in time
3,Excellent equipment  
4,High quality and competitive price
Material: ABS,POM,PP, PU,PC,PA66,PVC,PVE, Aluminum,Steel
Color Any color, according to customers’ requirements.
Surfaces treatment: light color,dumb color,rubber oil,pearlescent color,Silk-printing, anodize,chrome plating
File Formats: Pro/engineer,Solidworks,UG,Auto cad
Lead time 25-50days based on the different products
Services 1,industrial design
2,Brass/Aluminum parts machining
3,Reverse engineering
4,Injection molding
5,Rapid silicone mould and vacuum casting
6,CNC prototype manufacturing
Business Fields 1. Project Development (ODM&OEM project) for Industrial Design, ME and Hardware Design, Tooling process and Mass production.
2. Magnesium- Alloy & Aluminum-Alloy part manufacturing
3. Tooling process (Plastic mould, Stamp-Die, Die-Casting and Sand Casting)
4. Metal machining part manufacturing
5. Rapid Prototyping
6. Low volume production by CNC, RTV, and Fast-mould etc

Advantages of Injection Moulding

Whether you’re considering an injection molded part for your next project or need to replace an existing one, there are a few factors you should consider. These include design, surface finishes, tooling costs, and material compatibility. Understanding these factors can help you make the right decision. Read on to learn more about the advantages of injection molding and how to get started.

Design factors

Injection molded parttOne of the most critical design factors for injection molded parts is the wall thickness. The wall thickness affects many key characteristics of the part, from its surface finish to its structural integrity. Proper consideration of this factor can prevent costly delays due to mold issues or mold modifications. To avoid this problem, product designers must carefully consider the functional requirements of the part to determine the minimum and nominal wall thickness. In addition, they must also consider acceptable stress levels, since parts with excessively thin walls may require excessive plastic pressure and may create air traps.
Another factor to consider when designing a part is its ejection and release capabilities. If the part is released from the mold, the tools should be able to slide the plastic out. Injection molds usually have two sides, one of which is ejectable, and another that remains in the mold. In some cases, special features are required to prevent part release, such as a ramp or a gusset. These design features can increase the design flexibility, but they can also increase the cost of the mold.
When designing injection molded parts, the engineering team first determines the key design elements. These elements will make sure the injection process goes as smoothly as possible. This includes factors like wall thickness, rib design, boss design, corner transition, and weld line, among others. The engineering team will then perform a design for manufacturability analysis and, if all is well, can start building and testing the mold.

Material compatibility

Several factors can affect material compatibility of injection molded parts. When molding plastic parts, it is important to choose a material that is compatible with the part’s intended purpose. Many injection molding processes require that the two main plastic materials used are compatible with each other. This is the case in overmolding and two-shot injection molding.
The material you use to make an injection molded part will significantly impact the tolerance of the finished product. This is why material selection is as important as the design of the part. Many types of plastic resins can be used for injection molding. In addition, many of these resins can be modified or strengthened by adding additives, fillers, and stabilizers. This flexibility allows product teams to tailor the material to achieve desired performance characteristics.
One of the most common thermoplastics is polypropylene. It is extremely durable and has good impact strength and moisture resistance. This material is also recyclable and does not react with food.

Tooling costs

One of the largest costs for manufacturing injection molded parts is tooling. For an OEM, tooling costs can range from $15K per part for a simple part to $500K for a mold with complex geometry. Tooling costs vary based on the type of steel used and the production volume of the part.
To get a reasonable estimate, companies should have a final design, preliminary design, and sample part to hand when requesting quotes. The dimensions and complexity of the cavity in a mold are crucial in determining the tooling cost, as are the part tolerances. Part tolerances are based on the area covered by the part and its functions within the mold.
The type of mold you need can also impact your tooling costs. Injection molding machines can accommodate many different kinds of molds. Some molds are made from a single mold, while others require multiple molds. Some molds can be complicated, making them unmanufacturable, which in turn drives up the cost of tooling.
The costs for tooling for injection molding are not well known, but they do add up quickly. Many product development teams tend to consider the cost of the injection molding process in terms of direct materials, machine time, and labor, but that cost model often fails to take into account additional components.

Surface finishes

Injection molded parttSurface finishes on injection molded parts are often used to mask defects, hide wear and tear, or enhance a product’s appearance. These finishes can also be useful when the product will come in contact with people’s hands. The surface texture you choose will depend on your desired functionality as well as the way you want to use the product. Generally, rougher textures provide better grip while masking minor molding imperfections. However, they can also make a product more difficult to release from the mold. This means that you may have to increase the draft angle of the mold. In order to get the best surface finish, the toolmaker and product designer must collaborate closely early in the design process.
There are several different surface finishes that can be used for injection molded parts. One type is known as the B-grade finish, and is compatible with a wide variety of injection molding plastics. Another type of finish is called a stone polishing process, and is ideal for parts that have no aesthetic value.

Overhangs

The injection moulding industry refers to overhangs on injection molded parts as “undercuts,” and these can lead to design instability. To minimize undercuts, the design must be parallel to the part’s surface. If an undercut is present, a zigzag parting line can be used.
The overhang is typically a few millimeters shorter than the surface of the mold. It is generally made from a lower-cost plastic material than the part’s surface area. The material used for the overhang should have sufficient strength to fulfill its function. An overhang will also help to prevent the piece from deforming or cracking.
Injection molding can create overhangs around the perimeter of a part. Overhangs are not always necessary; they can be added to parts as desired. Adding an overhang, however, will add substantial tooling costs. As a result, it is better to minimize the overall thickness of a design. However, in some cases an overhang can be useful to make the part look more attractive.
For parts with complex geometries, there are a few options for overhangs. Some manufacturers use side-action molds to form more complex shapes.

CNC machining

CNC machining of injection molded parts is a process that helps manufacturers achieve precise surfaces and shapes for their products. This process typically begins with the milling of the tooling, which is typically made of aluminum or steel. This tooling is then placed in a CNC mill. This machine carves the negative of the final plastic part, making it possible to achieve specific surface finishes. The process can be adapted to create a part with a complex structure or special features.
CNC machining allows the manufacturer to produce high-performance parts. This is possible because MIM parts do not experience induced stresses or internal pressure during the manufacturing process. Furthermore, the parts produced by MIM are more durable than CNC parts. Despite their advantages, CNC machining has its limitations, especially when it comes to design freedom and intricacy. This factor is largely dependent on the software used by the manufacturer or designer.
One drawback of CNC machining is its higher cost. Compared to injection molding, CNC machining is more expensive per part. The reason is that the initial mold cost is relatively high and is spread over a large number of parts. Once the injection molding process has been completed, the cost of the parts produced by this process becomes more competitive with those produced by machined parts. However, the cost gap increases with the volume of parts produced. This cost crossover generally occurs in quantities of at least 100 parts and can reach a maximum of 5000 parts.

Production volume

Injection molded parttThe production volume of injection molded parts varies depending on the material being used. Large volumes of parts are expensive to produce, while small quantities can be produced for low cost. Injection molding requires a precise mold, which is CNC-machined from tool steel or aluminum. The mold has a negative of the part that is injected, a runner system, and internal water cooling channels to aid in cooling the part. Recent advances in 3D printing materials have made it possible to produce molds for low-volume injection molding. Previously, this was not financially viable due to the high cost of traditional mold making.
A mold is used to produce plastic parts. The molding process is very fast, with each cycle taking anywhere from 30 seconds to 90 seconds. After a part is molded, it is removed from the mold and placed on a holding container or conveyor belt. Injection molded parts are generally ready for use right away and require minimal post-processing. Injection molded parts have a similar design to a photograph, since the geometry is directly transferred to the part’s surface texture.
When selecting a plastic mold, it is important to determine the volume that the part will be produced at. If the volume is low, softer plastics may be used. However, as the part is molded over, its performance characteristics may degrade. In low-volume production, it is important to consider the overall complexity of the part. This includes the part’s draft, wall thickness, and surface finish.
China Custom Injection Molded PA66 Parts     injection molding gun partsChina Custom Injection Molded PA66 Parts     injection molding gun parts
editor by czh 2023-03-30