China Custom China Molded CHINAMFG Custom Acrylic Plastic Part ABS Injection Parts

Product Description

Company Profile

Xihu (West Lake) Dis. Yuanchen Plastic Products Co., Ltd.

Xihu (West Lake) Dis. Yuanchen Plastic Products Co., Ltd. was established in 2003. We are oem service manufacturer and trader specialized in
research. We are located in Xihu (West Lake) Dis. County, ZHangZhoug Province, with convenient transportation access.

Our annual sales value is over USD 800,000. With more than 10 years’ development, we have established CHINAMFG business relationships with customers from Western Europe, Northern Europe, South America and North America. We can consistently provide high quality products, reasonable prices and the best services for our clients.

This is 1 part of our showroom.We can consistently provide high quality products, reasonable prices and the best services for our clients.

WHY US?

               High precision Fabrication                        Years of Experience & Quality-Assured              Professional Team & One Stop Service 

Plastic injection molding service supplier

 

We are working in plastic injection molding more than 10 years, specialize in OEM custom CHINAMFG for domestic & foreign customers.

We have 20T-580T plastic injection molding machines, each with a production capacity ranging from 1 gram to 2,000 grams. Materials used are polypropylene (PP), polyvinyl chloride (PVC), polyethylene polyethylene (PE), LDPE, HDPE, nylon (PA), nylon 66 + 30% GF, POM, PC, ABS, , TPR , TPE.

Most of our injection molded products are custom molded according to customer samples or drawings . So far, we have produced custom CHINAMFG for domestic & foreign customers, have export to more than 20 Countries & Regions.

We have 20T-530T plastic injection molding machines, each with a production capacity ranging from 1 gram to 2,000 grams. Materials used are polypropylene (PP), polyvinyl chloride (PVC), polyethylene polyethylene (PE), LDPE, HDPE, nylon (PA), nylon 66 + 30% GF, POM, PC, ABS, PS, TPR , TPE.

all of our injection molded products are custom molded according to customer samples or drawings or ideas. So far, we have produced custom automotive parts as well as internal and external accessories such as electrical equipment,gym equipment ,led lamps,automotive industry, outdoor construction accessories,household and daily necessities

Product Parameters

 

 

Please Note:

All the products belong to our customers. We just show them to display our ability of production, not for sale!

The price in this website is for reference only. The specific price should be determined according to your drawings.

Warm welcome to your customization!
 

Product Name Custom Plastic Injection Molding Parts
Material ABS/PE6/PE66/PVC/PC/PP/POM etc
Performance UV resistance, flame retardant, low temperature resistance, flexible/rigid etc
Application Industial, electronics etc
Mold Life 100,000-500,000 shots
Mold Cavity Single cavity, multi cavity, based on customer’s request
Mold Runner Hot runner/ Cold runner
Product Surface Treatment Painting/ Polishing/ Laser Carving/ Screen Printing/ UV Printing/ Mirror Finishing/ Electroplated/ Oxidation/ Sand Blasting/ Passivating
Injection Molding Capability 1-5000g
MOQ 1000
Packing Standard export carton packing, or according to customer’s request
Parameters  Inch, centimeter, millimeter etc
OEM/ODM Warm welcome to contact us
Advantages Competitive price & Fast Delivery & Good quality
Payment Terms For mold: 50% advanceT/T payment, balance will be after you confirm our samples; For production: 30%T/T, balance will be after received our B/L copy
   
   

 

      Product Application Fields

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How to Order

Packaging & Shipping

export standard packing or according to your requirements

 carton
wooden case
ploybag+foam+carton box

FAQ

1. Who are you?
We are oem manufacturer based in ZHangZhoug, China from 2003, selling to Southern Europe(20.00%), Domestic Market(20.00%), North America(15.00%), Western Europe(15.00%), Eastern Asia(10.00%), Oceania(10.00%), Northern Europe(5.00%), Eastern Europe(5.00%).

2. How can you guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. What can I buy from you?
Customized Plastic Injection Molding Parts, Customized Plastic Extrusion Profiles.

4. Why should I buy from you not from other suppliers?
We can provide high quality products, reasonable prices, on-time delivery and the best services.

5. What services can you provide?
Accepted Delivery Terms: FOB, CFR, CIF, DDU, Express Delivery;
Accepted Payment Currency: USD;
Accepted Payment Type: T/T, L/C at sight, PayPal;
Language Spoken: English, Chinese

 

6. What’s your general lead time for mold and mass production?
Generally 20-25 days for molding, mass production depending on order qty.

 

7. If the items we purchase from your company are not of perfected quality/defective, what can we do?
Pls contact with us freely within a week after your got the products. Kindly send us photos of all the bad goods or any proof. After confirmation, we can replace/ refund/ deduct the fee from next order.

 

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Material: ABS/PE/PP/PVC/PC etc.
Application: Medical, Household, Electronics, Automotive, Agricultural
Size: Customized
Samples:
US$ 1/Meter
1 Meter(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

What factors influence the design and tooling of injection molded parts for specific applications?

Several factors play a crucial role in influencing the design and tooling of injection molded parts for specific applications. The following are key factors that need to be considered:

1. Functionality and Performance Requirements:

The intended functionality and performance requirements of the part heavily influence its design and tooling. Factors such as strength, durability, dimensional accuracy, chemical resistance, and temperature resistance are essential considerations. The part’s design must be optimized to meet these requirements while ensuring proper functionality and performance in its intended application.

2. Material Selection:

The choice of material for injection molding depends on the specific application and its requirements. Different materials have varying properties, such as strength, flexibility, heat resistance, chemical resistance, and electrical conductivity. The material selection influences the design and tooling considerations, as the part’s geometry and structure must be compatible with the selected material’s properties.

3. Part Complexity and Geometry:

The complexity and geometry of the part significantly impact its design and tooling. Complex parts with intricate features, undercuts, thin walls, or varying thicknesses may require specialized tooling and mold designs. The part’s geometry must be carefully considered to ensure proper mold filling, cooling, ejection, and dimensional stability during the injection molding process.

4. Manufacturing Cost and Efficiency:

The design and tooling of injection molded parts are also influenced by manufacturing cost and efficiency considerations. Design features that reduce material usage, minimize cycle time, and optimize the use of the injection molding machine can help lower production costs. Efficient tooling designs, such as multi-cavity molds or family molds, can increase productivity and reduce per-part costs.

5. Moldability and Mold Design:

The moldability of the part, including factors like draft angles, wall thickness, and gate location, affects the mold design. The part should be designed to facilitate proper flow of molten plastic during injection, ensure uniform cooling, and allow for easy part ejection. The tooling design, such as the number of cavities, gate design, and cooling system, is influenced by the part’s moldability requirements.

6. Regulatory and Industry Standards:

Specific applications, especially in industries like automotive, aerospace, and medical, may have regulatory and industry standards that influence the design and tooling considerations. Compliance with these standards regarding materials, dimensions, safety, and performance requirements is essential and may impact the design choices and tooling specifications.

7. Assembly and Integration:

If the injection molded part needs to be assembled or integrated with other components or systems, the design and tooling must consider the assembly process and requirements. Features such as snap fits, interlocking mechanisms, or specific mating surfacescan be incorporated into the part’s design to facilitate efficient assembly and integration.

8. Aesthetics and Branding:

In consumer products and certain industries, the aesthetic appearance and branding of the part may be crucial. Design considerations such as surface finish, texture, color, and the inclusion of logos or branding elements may be important factors that influence the design and tooling decisions.

Overall, the design and tooling of injection molded parts for specific applications are influenced by a combination of functional requirements, material considerations, part complexity, manufacturing cost and efficiency, moldability, regulatory standards, assembly requirements, and aesthetic factors. It is essential to carefully consider these factors to achieve optimal part design and successful injection molding production.

How do injection molded parts enhance the overall efficiency and functionality of products and equipment?

Injection molded parts play a crucial role in enhancing the overall efficiency and functionality of products and equipment. They offer numerous advantages that make them a preferred choice in various industries. Here’s a detailed explanation of how injection molded parts contribute to improved efficiency and functionality:

1. Design Flexibility:

Injection molding allows for intricate and complex part designs that can be customized to meet specific requirements. The flexibility in design enables the integration of multiple features, such as undercuts, threads, hinges, and snap fits, into a single molded part. This versatility enhances the functionality of the product or equipment by enabling the creation of parts that are precisely tailored to their intended purpose.

2. High Precision and Reproducibility:

Injection molding offers excellent dimensional accuracy and repeatability, ensuring consistent part quality throughout production. The use of precision molds and advanced molding techniques allows for the production of parts with tight tolerances and intricate geometries. This high precision and reproducibility enhance the efficiency of products and equipment by ensuring proper fit, alignment, and functionality of the molded parts.

3. Cost-Effective Mass Production:

Injection molding is a highly efficient and cost-effective method for mass production. Once the molds are created, the injection molding process can rapidly produce a large number of identical parts in a short cycle time. The ability to produce parts in high volumes streamlines the manufacturing process, reduces labor costs, and ensures consistent part quality. This cost-effectiveness contributes to overall efficiency and enables the production of affordable products and equipment.

4. Material Selection:

Injection molding offers a wide range of material options, including engineering thermoplastics, elastomers, and even certain metal alloys. The ability to choose from various materials with different properties allows manufacturers to select the most suitable material for each specific application. The right material selection enhances the functionality of the product or equipment by providing the desired mechanical, thermal, and chemical properties required for optimal performance.

5. Structural Integrity and Durability:

Injection molded parts are known for their excellent structural integrity and durability. The molding process ensures uniform material distribution, resulting in parts with consistent strength and reliability. The elimination of weak points, such as seams or joints, enhances the overall structural integrity of the product or equipment. Additionally, injection molded parts are resistant to impact, wear, and environmental factors, ensuring long-lasting functionality in demanding applications.

6. Integration of Features:

Injection molding enables the integration of multiple features into a single part. This eliminates the need for assembly or additional components, simplifying the manufacturing process and reducing production time and costs. The integration of features such as hinges, fasteners, or mounting points enhances the overall efficiency and functionality of the product or equipment by providing convenient and streamlined solutions.

7. Lightweight Design:

Injection molded parts can be manufactured with lightweight materials without compromising strength or durability. This is particularly advantageous in industries where weight reduction is critical, such as automotive, aerospace, and consumer electronics. The use of lightweight injection molded parts improves energy efficiency, reduces material costs, and enhances the overall performance and efficiency of the products and equipment.

8. Consistent Surface Finish:

Injection molding produces parts with a consistent and high-quality surface finish. The use of polished or textured molds ensures that the molded parts have smooth, aesthetic surfaces without the need for additional finishing operations. This consistent surface finish enhances the overall functionality and visual appeal of the product or equipment, contributing to a positive user experience.

9. Customization and Branding:

Injection molding allows for customization and branding options, such as incorporating logos, labels, or surface textures, directly into the molded parts. This customization enhances the functionality and marketability of products and equipment by providing a unique identity and reinforcing brand recognition.

Overall, injection molded parts offer numerous advantages that enhance the efficiency and functionality of products and equipment. Their design flexibility, precision, cost-effectiveness, material selection, structural integrity, lightweight design, and customization capabilities make them a preferred choice for a wide range of applications across industries.

How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?

Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:

Cost Comparison:

Injection molding can be cost-effective compared to other manufacturing methods for several reasons:

1. Tooling Costs:

Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.

2. Material Efficiency:

Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.

3. Labor Costs:

Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.

Efficiency Comparison:

Injection molded parts offer several advantages in terms of efficiency:

1. Rapid Production Cycle:

Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.

2. High Precision and Consistency:

Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.

3. Scalability:

Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.

4. Design Complexity:

Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.

5. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.

In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.

China Custom China Molded CHINAMFG Custom Acrylic Plastic Part ABS Injection Parts  China Custom China Molded CHINAMFG Custom Acrylic Plastic Part ABS Injection Parts
editor by CX 2024-02-09